6.2.14. Removal and installation of the inlet pipeline and final collector
|
On the models equipped with a turbocompressor, assemblies of the inlet pipeline and a final collector are established on one sealing laying in view of what it is more reasonable to make their dismantle together with the purpose of simultaneous replacement of laying. |
Inlet pipeline
|
At assembly do not forget to make replacement of sealing laying. |
Removal
|
1. Disconnect a negative wire from the battery. 2. On models with the D9B engine without turbo-supercharging remove an air distributor casing. In case of need remove also inlet air duct and disconnect a ventilating tube from a jellied mouth of motive oil (see appropriate sections of the present Chapter). 3. Disconnect a gas cable from TNVD (see Removal, installation and adjustment of a cable of gas). Release a cable from intermediate clamps and shift it aside where it will not prevent removal of a pipeline/collector. 4. On the models equipped with system of recirculation of the fulfilled gases (EGR) disconnect ventilating hoses from valves of a stream and recirculation. Release nuts and bolts of fastening of each of valves to the pipeline and to a collector remove valvate assembly from the engine. Remove sealing laying. 5. On models with a turbo-supercharging release fixing collars and disconnect air hoses from the air duct connecting a turbocompressor to an air cleaner branch pipe. Release an air branch pipe from the inlet pipeline and take it from a motive compartment. Zakuporte rags a turbocompressor hose, or an opening actually in assembly of the last if the hose is completely removed. Release a fixing collar and disconnect an air hose of the built-in cooler (Intercooler) from assembly of a turbocompressor. |
6. By means of a suitable prutkovy key turn out bolts of fastening of the inlet pipeline; weaken, but do not turn out (the pipeline is dismembered), the central six-sided bolt. Bolts of fastening of the pipeline (with a head under the prutkovy key (A) and the central six-sided bolt (V) used on models with a turbo-supercharging - it should be weakened only); the engine is for descriptive reasons removed from the car |
|
7. Remove the pipeline from a head of cylinders. |
|
|
Installation
Installation is made upside-down. Pay attention to the next moments:
a) Do not forget to replace sealing laying (and);
b) Tighten all fixture with the required effort;
c) After connection of a cable of gas, make its adjustment (see Removal, installation and adjustment of a cable of gas);
d) Track correctness of connection and reliability of fastening of all hoses and tubes.
Final collector
|
At assembly do not forget to make replacement of sealing laying. |
Removal
|
1. For the purpose of ensuring access (especially on models with a turbo-supercharging) remove the inlet pipeline (see the previous subsection). 2. If the inlet pipeline is not removed, perform the procedures described in the subsection "The Inlet Pipeline — Removal", subitem 1 — 4. On the models equipped with the EGR system perform also the procedure described in the subsection "The Inlet Pipeline — Removal", item 5. 3. On models without turbo-supercharging disconnect from a final collector a reception pipe of system of production of the fulfilled gases (see Systems of decrease in toxicity and production of the fulfilled gases). 4. On the models equipped with a turbocompressor remove assembly of the last (see Removal and installation of a turbocompressor). 5. On some models for the purpose of clearing of working space it is necessary to otboltit the rezonatorny camera from a collector. |
6. Give six nuts of fastening of a final collector and remove remote plugs from hairpins. |
|
7. Remove assembly of a collector from a head of cylinders; also remove sealing laying (and). |
|
8. Sometimes fixing hairpins are turned out together with nuts. In such cases they should be screwed back in a head right after removal of a collector (to a zakontrita on the end of a hairpin two nuts and use them as a bolt head). |
|
Installation
Installation is made upside-down. Pay attention to the next moments:
a) Do not forget to replace sealing laying (and). If laying is not provided, put a layer of fresh sealant on the interfaced collector surface;
b) The description of the procedure to the place of assembly of a turbocompressor (at the corresponding complete set) is provided in
the section Removal and installation of a turbocompressor;
c) The description of the procedure of connection to a collector of a reception pipe of system of production of the fulfilled gases is provided in the section
of System of decrease in toxicity and production of the fulfilled gases;
d) All fixture should be tightened with the required effort;
e) After connection of a cable of gas make its adjustment (see
Removal, installation and adjustment of a cable of gas);
f) Track correctness of connection and reliability of fastening of all hoses.